sustainable manufacturing in the cement industry

Cement industry is giving a major thrust to energy-saving projects

In the near future, sustainability and digitisation will be two key areas for cement business development. Every technology innovation in terms of automation and digitisation will lead the cement industry in the area of energy consumption, carbon emission reduction and profitability.

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Sustainability in Cement Industry | Rakesh Bhargava, Chief Climate ...

34. In coming years, in order to survive & grow, rapid modernization and adoption of energy efficient & environmental friendly technologies will be prime need for viability of the cement industry. Cement industry can play a vital role in the sustainable development of the country by consuming most of the country's industrial waste. Cement ...

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REPORT ON SUSTAINABLE MANUFACTURING - Cement

Currently there are four goals approved by the PCA members: • Carbon Dioxide (CO2)—The U.S. cement industry has adopted a year 2020 voluntary target of reducing CO 2 emissions by 10% (from a 1990 baseline) per ton of cementitious product produced or sold.

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Sustainability and cement manufacturing - IEEE Xplore

Abstract: Sustainable development is one of the fastest growing influences in the design and construction industry today. It is changing how designers perceive building materials and the kind of information they require to make these decisions. This paper discusses what it is, why it is happening, how fast it is occurring and how both the cement and concrete industry provides sustainable benefits.

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Global Cement Industry's GHG Emissions - Global Efficiency Intelligence

Based on the total cement industry emissions presented above and the global CO2 emissions of 33 Gt CO2 in 2019 reported by IEA, the global cement industry accounts for around 7% of total global CO2 emissions. It is worth highlighting that only the annual GHG emissions of China, U.S. and India are higher than annual GHG emissions of global ...

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Discover Top Startups creating Sustainable Manufacturing Solutions

Explore our analysis of 3.920 global startups & scaleups and learn how their solutions impact your industry's sustainability! ... you get to discover 17 sustainable manufacturing trends and hand-picked startups reducing the environmental impact of manufacturing. ... as well as alternative processes for cement manufacturing. Startups leverage ...

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Sustainability - Cement

Australian integrated cement producers have long recognised the importance of the sustainable manufacture of clinker and cement. The Australian integrated cement industry's Sustainability Framework articulates key aspects of the Industry Vision and the continued focus of CIF members on the sustainable manufacture of clinker and cement.

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Strengthening Sustainability in the Cement Industry

Nov 16, 2021Concrete literally holds the modern world together. The material and its binding agent cement comprise a key ingredient in the buildings and roads essential for development and in infrastructure critical to sustainable growth. The cement industry also generates about 7 percent of the world's greenhouse gas emissions.

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Sustainability | Free Full-Text | Evaluation and Selection of Cement ...

In detail, cement is the essential and indispensable raw material for concrete production plants; it significantly determines the concrete quality, and therefore determines the economic benefit. As a high energy-consumption and high-pollution industry, cement manufacturing has become one area of focus in terms of high-quality development.

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8 sustainable innovations in construction materials - Inhabitat

Super-hydrophobic cement, Recently, scientists have found a way to alter cement's microstructure in a way that makes it absorb and reflect light. This finding has led to the creation of...

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Making Cement Sustainable | UC Davis

Cement production accounts for up to nine percent of global anthropogenic carbon dioxide emissions, according to the World Business Council for Sustainable Development. Sabbie Miller, assistant professor in the Department of Civil and Environmental Engineering, aims to change that by finding alternative ways to make cement or replace it altogether. People have been using cement as a building ...

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Making Cement Sustainable | UC Davis

Cement production accounts for up to nine percent of global anthropogenic carbon dioxide emissions, according to the World Business Council for Sustainable Development. Sabbie Miller, assistant professor in the Department of Civil and Environmental Engineering, aims to change that by finding alternative ways to make cement or replace it altogether.

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Sustainability - Cement

America's cement producers have a strong culture of innovation that has led to gains in energy efficiency and new sustainable manufacturing practices that continually reduce environmental impacts. Over the last 40 years, U.S. cement manufacturers have reduced the energy used to produce a metric ton of cement by roughly 40 percent.

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Towards sustainable manufacturing in India - Leadership Group for ...

Towards sustainable manufacturing in India. A major effort to develop and deploy clean energy technologies worldwide is urgently needed to meet international energy and climate goals. The IEA's Energy Technology Perspectives 2020 examines how to address the challenge of transitioning to a net-zero emissions world.

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Four challenges to achieving sustainability in the cement industry | EY ...

Second, industrialized (i.e. prefabricated (pre-cast) cement/concrete modules have significant potential to contribute to decreasing CO2 emissions: Industry experts estimate that pre-casting can reduce the amount of required cement by approximately 10% or more. Pre-cast modules require less concrete, and therefore less cement.

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Climate change: The massive CO2 emitter you may not know about

The cement is transported to ready-mix concrete companies In 2016, world cement production generated around 2.2 billion tonnes of CO2 - equivalent to 8% of the global total. More than half of that...

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5 considerations for employing sustainable manufacturing practices

Here are five strategies you must consider if you plan to adopt sustainable manufacturing practices in your firm. 1. Evaluate and Optimize the Use of Fossil Fuels. Manufacturing equipment's electric motors, heaters, pumps, hydraulic and pneumatic systems, and air compressors consume a large amount of energy. Moreover, manufacturing processes ...

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Indian Cement Industry: Status and Challenges on Adaptation for ... - IJERT

Key Issues and Challenges of Green Manufacturing for Indian Cement Industry: Modelling sustainable, environmentally conscious manufacturing processes, systems and analytical tools for assessing the impact of processes. Energy, transport, medical/health, life style, dwelling, defines and food/water supply systems based on increasingly precise ...

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India's leading cement company | Ambuja Cement

Sustainability is a way of life at Ambuja Cement. Ambuja Cement aspires to be the most competitive and sustainable company in the cement manufacturing industry. Acting in a sustainable manner is not only a business imperative but also provides the company with a competitive advantage. We believe that a company is not measured only through its ...

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Cement industry is giving a major thrust to energy-saving projects

Dr Hitesh Sukhwal, Deputy General Manager - Environment, Udaipur Cement Works, discusses how the highly energy-intensive nature of cement production can be changed with the use of automation and optimising processes. What is the energy consumption in one cycle of cement manufacturing process? Which process is the most energy intensive?Cement manufacturing is a highly energy [.]

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(PDF) Key Performance Indicators for Sustainable Manufacturing ...

This paper proposes a set of Key Performance Indicators (KPIs) for evaluating the sustainable manufacturing believed to be appropriate to the cement industry based on the triple bottom line of...

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Is Concrete Sustainable? Here's Why We Need To Talk About Green ...

The cement industry pumps out more than that every two years. But though the problem is bigger than plastic, it is generally seen as less severe. ... a company specialising in sustainable cement and concrete are doing particularly promising work. ... It also uses the same manufacturing processes, equipment, materials and production lines, so no ...

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Eco-Friendly Alternatives To Traditional Concrete

Of the multiple strategies being utilized to achieve sustainability through eco-friendly concrete, re-using wash water to reduce water consumption is a good technique. Partial replacement of energy-consuming cement with reusable materials is among the best strategies used to achieve eco-friendly construction material.

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Sustainable Construction to Have Strong Impact on Cement and ... - Insider

NEW YORK, June 4, 2021 /PRNewswire/ -- BizVibe has identified sustainable construction and the production of eco-friendly cement and concrete as a major trend for the industry. Cement ...

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US cement manufacturers release their road map to carbon ... - Electrek

In November 2020, PCA announced an industry-wide ambition to develop a road map by the end of 2021 to help its member companies achieve carbon neutrality across the concrete value chain by 2050 ...

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Why Cement Producers Need to Embrace Industry 4.0 - BCG Global

Cement production can also be enhanced by Industry 4.0 in a number of ways. (See Exhibit 1.) In particular, 4.0 solutions can better manage the enormous energy consumption, rising cost challenges, and overall process complexity that are inherent to the industry. For instance, cement companies today must rely on engineers' gut feel and data ...

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Intelligent and Sustainable Cement Production - Routledge & CRC Press

Nov 22, 2021The digital transformation of the cement industry, Dr Chatterjee argues, is imperative if the industry is to increase output in line with world population needs, while remaining environmentally sustainable, which is to say limiting carbon emissions and other gaseous emissions while maximising resource conservation.

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Manufacturing industry faces toughest road to net zero - report

The manufacturing industry will struggle more than any other UK Industry to meet decarbonisation goals, according to a new report. The Journey to Net Zero report, commissioned by insurer Zurich UK and conducted by the University of the West of England, finds that the manufacturing sector as a whole faces greater emission-cutting challenges than ...

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Sustainable and ethical manufacturing: a case study from handloom industry

Global fashion industry has bitterly evidenced the social and environmental implications associated with fast production cycles, overuse of resources, waste generation, environmental pollution and unethical labour conditions. Growing consumer awareness regarding social and environmental impacts of fashion products has led to create a new marketplace for sustainable and ethical products. This ...

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Executive Report: Cement Manufacturing - Network for Business ...

Proceed by considering the 3 Ps. Cement manufacturing is an energy-intensive process, with energy typically accounting for 40% of operational costs. Cement production accounts for 5% of global man-made carbon dioxide (CO2) emissions. Traditionally, cement manufacturing has used fossil fuels, such as coal and petroleum coke.

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Q&A: Why cement emissions matter for climate change

The IEA and the industry-led Cement Sustainability Initiative ( CSI) recently released a new low-carbon roadmap, showing how it considers emissions can be cut in line with a "2C" scenario and a "below 2C" scenario. The roadmap assumes cement demand will increase 12-23% by 2050.

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How Sustainable Manufacturing Could Help Reduce the Environmental ...

The last report was published in 2019. The experts are saying that if business as usual continues, we're probably going to increase greenhouse gas emission by 43% by 2060. However, if we employ effective sustainability measures across the globe, we can reduce greenhouse gas emissions by a significant percentage, even by as much as 90%.

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A sustainability assessment framework for cement industry - a case ...

In total, 121 KPIs are identified for sustainability assessment of manufacturing organizations. The empirical study of the Indian cement industry identifies 52 KPIs (17 social, 15 economic and 20 environmental), which are classified into 13 factors using exploratory factor analysis.,The proposed framework is tested for the cement sector.

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Key Performance Indicators for Sustainable Manufacturing Evaluation in ...

Abstract The cement industries are facing challenges to implement sustainable manufacturing into their products and processes. Cement manufacturing has remarked as an intensive consumer of natural raw materials, fossil fuels, energy, and a major source of multiple pollutants. Thus, evaluating the sustainable manufacturing in this industry is become a necessity. This paper proposes a set of Key ...

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Bigger Climate Action Emerging in Cement Industry | UNFCCC

The cement manufacturing process is resource and energy intensive due to the extreme heat required for production. For example, large amounts of fossil fuels are used to heat a high temperature kiln to around 1400°C and decompose limestone and other raw materials to form a substance called clinker, which is then combined with gypsum to make cement.

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CEMENT KEY PERFORMANCE INDICATORS (KPI's)

Learning Outcomes, Introduction, Hands-On Practice, Method, In this course we will cover, The general principle of sustainable manufacturing is to reduce the intensity of materials use, energy consumption, emissions while maintaining or improving the plant profitability and the value of the products.

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Introduction to Sustainable Manufacturing - SlideShare

sustainable manufacturing • the green suppliers network (doc/epa) defines clean manufacturing as "a systematic approach to eliminating waste by optimizing use and selection of resources and technologies, thereby lessening the impact on the environment."1 • sustainable manufacturing focuses on both how the product is made as well as the .

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Supply Chain Management in Cement Industry - Massachusetts Institute of ...

in the Cement Industry Isabel Agudelo Advisor: Dr. Edgar Blanco. May 2009. Agenda • Introduction - Motivation ... • Lack of research on SCM in the cement industry - Focused on Manufacturing, Materials Management & Sustainability.

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Green growth in cement | McKinsey

Dec 16, 2021Concrete—specifically, the cement from which it is made—is the largest contributor, accounting for 4.5 percent of global GHG emissions and 7.0 percent of CO₂ emissions in 2019. 1 Decarbonizing the cement and concrete industry, a cornerstone of the built environment, will play a pivotal role in addressing the climate challenge.

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Cement Producers Are Developing a Plan to Reduce CO 2 Emissions

An April report from IEA and the industry-led Cement Sustainability Initiative notes that the industry, in its current form, is inconsistent with trajectories that would allow the world to meet a ...

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